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At HardFault, we build smart, wireless, and connected electronic products that bring hardware and software together into one seamless solution.
Whether you’re building a wearable, remote monitoring system, industrial dashboard, medical device, or a custom gateway — we help you design, engineer, and deliver reliable IoT products from concept to production.
Our expertise covers hardware, firmware, wireless technologies, cloud connectivity, sensor systems, and complete IoT architecture.
Why Custom IoT Development Matters
Every product is different — and off-the-shelf modules cannot match the reliability, power efficiency, or specific needs of real-world applications.
With custom IoT development, you get:
We ensure the entire wireless system — hardware, firmware, sensors, protocols, and cloud — works together smoothly.
- Tailored hardware for your unique requirements
- Optimized power consumption for battery-operated devices
- Reliable long-range communication
- Better security & control over your data
- Scalable architecture ready for future growth
- Freedom to customize & innovate faster
What We Build
We offer end-to-end IoT and wireless product development, including
Custom Hardware & PCB Design
Designing compact, robust, low-power boards for IoT sensors, gateways, and wireless devices
Wireless Connectivity Integration
Reliable and secure integration of:
BLE
WiFi
LoRa / Sub-GHz
UWB
Thread / Zigbee
Proprietary RF
Firmware & Embedded Software Development
ESP32, STM32, Nordic, FreeRTOS, BLE stacks, WiFi modules, OTA, low-power firmware, sensor interfacing, and wireless protocol integration.
IoT Architecture & Cloud Integration
Backend connectivity, data pipelines, MQTT/HTTP bridges, dashboards, device provisioning workflows and remote update systems.
Prototyping & Proof-of-Concept Development
Fast, engineering-accurate prototypes to validate your wireless concept, test connectivity, and verify real-world performance.
Testing, Validation & Manufacturing Support
Wireless performance testing, range optimization, EMI/EMC-friendly PCB design practices, and pilot manufacturing assistance.
Our IoT Development Process
We follow a clear, proven workflow to deliver production-ready wireless products:

1
Discovery, Requirements & System Architecture
We begin by understanding your use-case, constraints, wireless needs, and performance goals.
Our team then defines the complete system architecture — selecting the right microcontroller, sensors, wireless protocol, power design, and enclosure approach.
2
Hardware & Firmware Engineering
We design custom PCBs, RF layouts, and electronics while developing the firmware that brings the device to life.
This includes wireless stack integration, OTA support, sensor interfacing, and power optimization.
3
Prototyping, Testing & Refinement
We build engineering prototypes and validate real-world wireless performance, range, reliability, and power behavior.
Based on field testing, we refine the design and prepare it for small-batch manufacturing.
4
Pre-Production, Pilot Manufacturing & Deployment Support
Once the design is stable, we support manufacturing readiness—testing jigs, flashing workflows, documentation, and pilot builds.
We help you move smoothly from prototype to production and deployment.
What You Get with HardFault
- Fast response and fast development cycles
- End-to-end engineering under one roof
- Custom hardware + firmware expertise
- Reliable connectivity & optimized performance
- Scalable IoT architectures
- Long-term support & upgrade paths
We’re not just a development company — we are your product engineering partner.
